- OBJECTIVE
- To lay down a procedure for Maintenance of Ventilation System
- SCOPE
- This SOP is applicable to Ventilation System (Exhaust).
- RESPONSIBILITY
- Technical Supervisor / Engineer
- ACCOUNTABILITY
- Sr.Executive / Manager
- PROCEDURE
- Weekly Maintenance
- Check condition of the belt for wear, tear and damage and replace if damaged and clean the area with cora cloth
- Ensure no air leakages form the rexine cloth connection.
- Ensure no vibration from the system.
- Ensure belt guard is proper position.
- Clean the system with Cora cloth (Free from dust, grease, oil and Foreign material)
- Ensure all the indication lamps are glowing.
- Check and ensure the snap operation of all push button.
- Put a Tick mark (Ö) in Weekly Check Sheet after completion of each activity. If it is not O.K put a cross (X) in Weekly Check Sheet indicating the reason in remarks column.
- Immediately inform to the concern superior if it is not O.K (X) and take necessary corrective action as per the advice.
- Any such deviations should be maintained in the Machine History Cord along with necessary corrective action and its complaints there of.
- Monthly Maintenance
- Re greases the motor and blower bearings. .
- Tighten all terminations in the panel and clean the control panel with air blower
- Put a Tick mark (Ö ) in Monthly Check Sheet.
- Half Yearly Maintenance
- Check the dynamic balance of the blower by empty rotation of the blower with dial gauge, make it balance if found any un balance any unbalance.
- Clean the motor surface externally and re greases the motor bearings.
- Check the cushy foot mountings of rubber pads, replace it if found any damage
- Put a Tick mark (Ö) in Half Yearly Check Sheet.
- Yearly Maintenance
- Check the blower bearings clearance with feeler gauge, replace the bearings if clearance more than 0.1mm
- Check and ensure the CFM of blower with anemometer with respect to design parameters
- Put a Tick mark (Ö) in Yearly Check Sheet.
- Forms and Records (Annexures)
- NA
- Distribution
- Master copy – Quality Assurance
- Controlled copies- Quality Assurance, Production, Quality Control
- History
Date Revision Number Reason for Revision – 00 New SOP