Operating Procedure for Incinerator

April 11, 2016September 15, 2024 Pharmaceutical Guidanace

Objective :To lay down a procedure for Operation of Incinerator.

Scope :This Standard Operating Procedure is applicable for the formulation plant of pharmaceutical company.

Responsibility:
Concerned Technician/Operator shall be responsible for operating the Incinerator as per this SOP.
Officer/ Executive- Engineering shall be responsible for the implementation of this SOP.
Accountability:Head Engineering and shall be responsible for compliance of this SOP.
Abbreviations and Definitions:
MCC : Machine control Center
ID Fan : Induced Draft Fan
FD Fan : Forced Draft Fan
SOP : Standard Operating Procedure
ETP : Effluent Treatment Plant
pH :Negative of log of hydrogen ion concentration
HSD : High Speed diesel
HSD : High Speed Diesel

Procedure
Pre-Start up
Ensure that there shall be sufficient HSD in the storage tank which will be available near to Incinerator plant.
Collect the Hazardous Waste material.
Closed the drain Valve of the Wet Scrubber / Ventury Scrubber Tank and Condensate traps.
Fill the Wet Scrubber Tank with water.
Prepared 5% caustic solution in the Ventury Scrubber tank

Note:- 5 % Caustic Solution-5gm caustic w/v in 100 ml water.

Start the Wet Scrubber Recirculation Pump for recirculation from Wet Scrubber to tank ensuring smooth functioning.
Start the Ventury Scrubber Recirculation Pump for recirculation from Ventury Scrubber to tank ensuring smooth functioning.
Open the FD air valve of the Primary & Secondary chamber.

Operation of
- Start the ID and FD fan
- Set the temperature as follows:-
- PRIMARY CHAMBER: 850 ⁰C ± 50^oC
- SECONDARY CHAMBER: 1050 ⁰C ± 50^oC

Switch ON Primary Chamber Burner and allow the temperature to reach to 500⁰
Now Switch ON Secondary Chamber Burner and allow the temperature to reach to 1000.
Note the Pre heat Start Time for Secondary Chamber as per Annexure-I.
Immediately closed the door.
All other operations shall be carried out simultaneously while the Incinerator is in operation.
As burning is over, allow it to cool for at least half an hour. Open the Charging door and look for space available for charging next lot.
If ash accumulates in the Primary chamber, pull it by opening the de-ashing door.
Charge the material again after cleaning the ash from the first lot.
Check the pH of the wet scrubber and ensure that it shall be always neutral.
Drain the Condensate trap time to time, drain shall be discharged in ETP.
During operation, water from Wet Scrubber shall be replenished from time to time and shall be discharged in ETP.
The Caustic Concentration shall also be replenished from time to time and shall be discharged in ETP.

Forms and Annexure:
Logbook of Incinerator : Annexure-I

Distribution:
Master Copy – Documentation Cell
Controlled Copies – Engineering, Production, Quality Assurance,Warehouse, Quality Control, Administration and Housekeeping.

History

Date	Revision Number	Reason for Revision
–	00	New SOP

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