Installation Qualification of Gelatin Storage Vessel

Installation Qualification of Gelatin Storage Vessel

PURPOSE:

To describe the Installation Qualification of Gelatin Storage Vessel its accessories and to define the Specification of the system in order to:

Ensure that the equipment meets the specification as per Design Qualification.

Aid verification of the installation as per equipment general arrangement Drawing.

Ensure that the system installation meets acceptance criteria.

Ensure that the equipments will be installed in accordance with current Good Manufacturing Practices.

SCOPE:

The scope of this document applies to the installation qualification of Gelatin Storage Vessel.

RESPONSIBILITIES:

It is the responsibility of the Manufacturer to perform all the specifications verification checks and tests with respect to installation qualification and compiling data in co-ordination with client.

It is the responsibility of the client to check and approve the installation qualification.

PROCEDURE:

The following requirement / practices apply to Gelatin Storage Vessel Installation Qualification activities:

Verify that systems are installed in accordance with approved engineering drawings and documents, which shall include the following.

General arrangement drawing.

Installation specification.

Equipment manuals

Verify that the equipment and instrumentation are clearly described as per vendor, model, capacity, materials of construction and any critical criteria.

Verify that major components are tagged or labelled with a unique ID number.

INSTALLATION QUALIFICATION TESTS:

The table below lists the tests to be performed as part of the Installation Qualification phase.

CRITICAL FEATURE

  • Documents & Drawings Verification
  • Verification of Technical Specification for
  • In-House & sub-components / bought out items
  • Utilities Verification
  • Material of construction verification
  • Critical Instruments Calibration Verification

Documents & Drawings Verification

Rationale – To verify that the documentation provides complete and correct technical references and permits servicing of the units.

Test equipment – None Required.

Procedure:

Verify that the required documents and drawings listed in the table is available.

Review the documents and drawings for completeness and exactness with the installed units.

Attach the copies of the drawings to this document or reference the location from where they can be easily retrieved.

Any items in the installation, which are not conforming to the corresponding drawings, must be commented on in the appropriate space. List the non-conformances and the reasons for them in an attachment if necessary.

Acceptance Criteria:

The documents must be accurate and complete.

The drawing information must correspond to the physical installation.

Documentation Verification Results.

Description

  • Installation, Operation and Maintenance Manual
  • General arrangement drawing

Verification of Technical Specification for In-House & sub-components / Bought out items

Purpose – To verify that each major component of the Gelatin Storage Vessel are present and identified.

Test Equipment – None Required

Procedure – Confirm that identification nameplates have been applied to the units and that these indicate the following (where applicable).

– Type

– Identification (Tag) No.

– Manufacturer

– Model Number

Confirm that the various components of Gelatin Storage Vessel are present and tagged as per specifications and drawings, in the proper number and configuration.

Note any deviations or discrepancies and recommend follow up action if required.

Acceptance Criteria – All units and parts specified in design qualification and on latest revision of drawings must be present, documented and tagged.

Major Components Results

Gelatin Storage Vessel

Surface Finish: mirror (Internal) & Matt (external)

Overall Dimension

Design Condition:

Shell: -1 to Atm. Bar g @120 0C

Jacket: FOW @120 0C

Nozzle:

Outlet connection, Product Thermowell, Water Inlet, drain, Vent connection, Heater Connection, Level Glass.

Main Shell:

Shell:  600 X 625 X 3 mm Thick,

Heads: 1.6 mm (T) Detachable flat cover on top and tapered bottom flat cover with 5 mm (T)

Jacket: Shell: 670 X 600 X 2.5 mm (T), Closure: 4 mm (T)

Insulation: Type: RBFG, 50 mm (T)

Cladding: 2 mm (T), AISI 304 welded cladding

Support: AISI 304 Platform (04 Nos.) with SS castor wheel

Capacity: Working: – 150 L & Gross: – 170 L

MOC:

Contact: – AISI 316 L

Non – Contact :-  AISI 304

Gasket: – Silicon

Utilities Verification

Rationale – To verify that all necessary utilities are correctly installed.

Procedure –

Confirm that utilities connections are configured as per specification and in compliance with local codes.

Record the results in the table below. Note any deviations or discrepancies.

Acceptance Criteria – All services and connections must be installed and documented.

Utilities Specification Results

Potable Water

Material of Construction Verification

Rationale – To verify that all assembly of Gelatine Storage Vessel has been manufactured as per the specification provided by the customer based on the MOC certificates supplied by the vendor / moly testing unit.

Test equipment – Moly testing unit (To identify AISI 304 and AISI 316 L materials)

Procedure:

Put a drop of Molybdenum solution on the material to be tested.

Take battery & keep anode at one end of the material and cathode at Moly drop.

If the solution turns pink and stays for around one minute, then it is AISI 316 L & if the solution turns pink and immediately vanishes, then it is AISI 304.

Acceptance Criteria – All material of construction for the Gelatine Storage Vessel shall meet the MOC provided in Design Qualification.

Material of Construction verification Results

Main Shell (3 mm): AISI 316 L

Top Cover (1.6 mm): AISI 316 L

Body Flange (20 mm): AISI 316 L

Bottom cover (5 mm): AISI 316 L

Jacket Shell (2.5 mm): AISI 304

Jacket Closer (4 mm): AISI 304

Jacket Bottom Cover (2.5 mm): AISI 304

Insulation Shell (2 mm): AISI 304

Rod for N1 (75 mm): AISI 316 L

Rod for N2 (30 mm): AISI 316 L

Rod for N3, 4, 5 (35 mm): AISI 304

Rod for N6, 7 (65 mm): AISI 304

‘O’ Ring for T/C, 2”: Silicon

Level Glass (5 mm X 30 mm): Toughen glass

Critical Instruments Calibration Verification

Rationale – To verify that all critical instruments for the Gelatine Storage Vessel has been calibrated before starting the Operational Qualification.

Procedure:

Verify that all critical instruments are calibrated using an approved procedure, against a traceable standard.

Note any deviations or discrepancies and recommend follow up actions if required.

For all critical instruments, attach copies of calibration certificates.

Acceptance Criteria – All critical instrumentation for the Gelatine Storage Vessel shall be in a state of calibration.

Instrumentation List Results

Temperature Sensor

Installation Qualification Tests Status

The table below lists the tests performed and related results.

Critical Feature

Documents & Drawings Verification

Verification of Technical Specification for In-House & Sub-contract / bought out items.

Utilities Verification

Material of Construction Verification

Critical Instruments Calibration Verification