IQ OF AUTOMATIC ROTARY TYPE MEASURING CUP PLACEMENT

IQ OF AUTOMATIC ROTARY TYPE MEASURING CUP PLACEMENT

Contents

• Pre Execution Approval
• Objective
• Equipment Description
• Participants Log
• Installation Qualification Checklist
• Sub-Component CheckList
• Component Location List
• MOC Verification List
• Test / Inspection Reports
• Utility Verification List
• Attachment Log
• Summary, Conclusion, and Recommendation
• Abbreviations
• Post Execution Approval

PRE-EXECUTION APPROVAL

Prepared by

By signing, the person is responsible for the accuracy of this Installation Qualification and agrees with the content

Approved by

The signature on this page indicates that this document has been reviewed, checked, and approved by the concerned person. It shall be signed and dated.

OBJECTIVE:

Installation Qualification protocol for Automatic Measuring Cup Placement Machine is written to comply with requirements for Qualification. Qualification of critical equipment is a GMP requirement.

Scope of Qualification:

The scope is limited to the Automatic Measuring Cup Placement Machine.

The purpose of this protocol is as follows:

• To provide documented evidence that the Automatic Measuring Cup Placement Machine is installed as per design.
• To collect the required information for installation of the Automatic Measuring Cup Placement Machine in order to assure the equipment functions as per the desired operating specifications.

EQUIPMENT DESCRIPTION:

Automatic Measuring Cup Placement Machine with cap feeding elevator is used put measuring cup on filled & sealed bottles to the subsequent machine for further operation.  It is capable of cap placement on 100-180 containers per minute.

Basic Constructional Features:

• The Unit is compact, versatile, and enclosed in SS elegantly Hair finish body.
• All non-contact parts shall be of SS304 / cladded with SS 304.

 Description:

• The Main Motor on the gearbox.
• C. frequency drive is provided for speed control.

PARTICIPANTS LOG:

All persons involved in the execution of this protocol must sign

INSTALLATION QUALIFICATION CHECKLIST:

Checks to be performed

Check for the Dimensional accuracy

Check for the receipt of the consignment in good condition

Check for the Motor and the Gearbox

Check for the alignment of the drive

The purpose of this checklist is to check and document the receipt of equipment and spares as per the Purchase order.

SUBCOMPONENT CHECKLIST:

Component (Make + Specs.)	Observation
MAIN MOTOR MAKE : BONFIGLIOLI 0.5HP/0.37KW/1.75A/230V/ 1397RPM/3PHASE SRNO.210580541540
CONVEYOR MOTOR MAKE : BONFIGLIOLI 0.25HP/0.18KW/1.01A/230V/ 1360RPM/3PHASE SRNO.210380523543
MAIN GEAR BOX MAKE : BONFIGLIOLI MODEL : VF49 F128 P71 B5B3 SRNO.03 B03212856189 RATIO : 28:01
CONVEYOR GEAR BOX MAKE : BONFIGLIOLI MODEL : VF44 F120 P63 B5B3 SRNO.09 B03202500175 RATIO : 20:01
MAIN A.C DRIVE MAKE : ALLEN BRADLEY MODEL:22F-A2P5N103 SRNO.FA2P5NOW21030023 0.5HP/2.5A/230V/3PHASE
NO BOTTLE SENSOR MAKE : WENGLOR MODEL: P1KT002 TYPE: PHOTOELECTRIC
CONVEYOR A.C DRIVE MAKE : ALLEN BRADLEY MODEL : 22F-A2P5N103 SRNO.FA2P5NOW21140053 0.5HP/2.5A/230V/3PHASE
NO CAP SENSOR MAKE : WENGLOR MODEL:P1KT002 TYPE : PHOTO ELECTRIC
MCB-1 MAKE : SCHNEIDER MODEL : A9N2P16C TYPE : 2P-16A
MCB-2 MAKE : SCHNEIDER MODEL : A9N2P20C TYPE: 2P-20A
CONTACTOR-1 MAKE : SCHNEIDER MODEL : LC1D09M7 TYPE : 09A
CONTACTOR-2 MAKE : SCHNEIDER MODEL : LC1D12M7 TYPE : 12A
OLR MAKE : SCHNEIDER MODEL : LRD10 TYPE : 4 TO 6A
SMPS MAKE: DELTA MODEL:PMT24V150W2AA SRNO.P62410AA020161885
TIMER MAKE : EMTECH MODEL:EPT 2400
RELAY MODEL : 4-CHANNEL
CLUTCH SWITCH MAKE : ESSEN

COMPONENT LOCATION LIST:

Component	Location	Observation
Main Motor	Bottom of the Machine
Main gearbox	Coupled to the main Motor

MOC VERIFICATION LIST: (REFERENCE TO CERTIFICATES):

Component	MOC	Observation
Machine frame structure	M.S Angle powder coated
Conveyor	S.S.304

TEST / INSPECTION REPORTS:

Documents	Type
Motor	Test Certificate
Gear Box	Test Certificate
A.C. Drive	Test Certificate

UTILITY VERIFICATION LIST:

Utility Parameter	Method  of Verification	Acceptance Criteria
Electrical power supply	By Multimeter	Single Phase,220 to 240 V

ATTACHMENT LOG:

All documents attached to this protocol should be listed in the following log. If the attachment is more than one page then denote the number of pages along with the protocol number, signature, and date on the first page of the attachment.

SUMMARY, CONCLUSIONS, AND RECOMMENDATIONS:

Parameter	Comment (Yes / No/NA)
Did the IQ Protocol comply with all the parameters laid down in the document?
Did the IQ invite any deviation?
In case of any deviation, is it ac

ABBREVIATIONS:

Abbreviation	Expanded Form
IQ	Installation Qualification
NA	Not Applicable
GMP	Good Manufacturing Practice
SS	Stainless Steel
RPM	Revolution Per Minute
HP	Horse Power
V	Volts
Hz	Hertz
A.C.	Alternating Currant
MOC	Material Of Construction

POST EXECUTION APPROVAL

Approver’s signature

Approver’s signature indicates all the test mentioned in Protocol has been completed and all the amendment and discrepancies are documented approved attached to the protocol. The signature in the below blocks indicates that the qualification report has been reviewed and found to an acceptable state and all the discrepancies have been satisfactorily resolved.