Installation Qualification of Aluminium Strip Defoiler

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  • PURPOSE
  • To describe the Installation Qualification procedure to be used during qualification of Aluminium Strip Defoiler to define the Specification of the system in order to:
  • Ensure that the equipment meets the specification as per Design Qualification.
  • Ensure that the system installation meets acceptance criteria
  • Ensure that the equipments will be installed in accordance with current Good manufacturing Practices.
  • SCOPE
  • This procedure applies to the installation qualification of Aluminium Strip Defoiler.
  • RESPONSIBILITIES
    • It is the responsibility of the Manufacturer to perform all the tests with respect to Installation qualification and compiling data in co-ordination with client.
    • It is the responsibility of the client to check and approve the Installation qualification.
  • PROCEDURE
  • The following requirement / practices apply to Aluminium Strip Defoiler, Installation Qualification activities:
  • Verify that systems are installed in accordance with approved engineering drawings and documents, which shall include the following
    • Installation specification; and
    • Equipment manuals
  • Verify that the equipment and instrumentation are clearly described as per vendor, model, capacity, materials of construction and any critical criteria.
  • Verify that major components are tagged or labelled with a unique ID number.
  • INSTALLATION QUALIFICATION TESTS
  • The table below lists the tests to be performed as part of the Installation Qualification phase.
TEST NUMBER CRITICAL FEATURE
5.1 Documents & Drawings Verification
5.2 Verification of Technical Specification for

In-House & sub-components / bought out items
5.3 Utilities Verification
5.4 Material of construction verification
  • Documents & Drawings Verification
  • Rationale – To verify that the documentation provides complete and correct technical references and permits servicing of the units.
  • Test equipment – None Required.
  • Procedure:
    • Verify that the required document listed in the table 5.1.5 is available.
    • Review the documents and drawings for completeness and exactness with the installed units.
    • Attach the copies of the drawings or reference the location from where they can be easily retrieved.
    • Any items in the installation, which are not conforming to the corresponding drawings, must be commented on in the appropriate space. List the non-conformances and the reasons for them in an attachment if necessary.
  • Acceptance Criteria:
    • The documents must be accurate and complete.
    • The drawing information must correspond to the physical installation.
  • Documentation Verification Results.
Sr. No Description Document No Verified By Date
1 Installation, Operation and Maintenance Manual
  • Conclusions / Comments:
  • Verification of Technical Specification for In-House & sub-components / Bought out items
  • Purpose – To verify that each major component of the Aluminium Strip Defoiler, is present and identified.
  • Test Equipment – Required
  • Procedure – Confirm that identification nameplates have been applied to the units and that these indicate the following (where applicable).
  • Type
  • Identification (Tag)
  • Manufacturer
  • Model Number
    • Confirm that the various components of Aluminium Strip Defoiler, is present and tagged as per specifications and drawings, in the proper number and configuration.
    • Note any deviations or discrepancies and recommend follow up action if required.
  • Acceptance Criteria – All units and parts specified in design qualification and on latest revision of drawings must be present, documented and tagged.
  • Components Result
Description Specification Meets

Spec. (Yes/No)

 Verification Source Initials Date
1. Aluminium Strip Defoiler
Sr. No. 012
Overall Dimension 910 X 611 X 650 mm
2. Motor
Type 3 Phase Induction Motor
Sr. No. 10 G-301
KW 0.37
RPM 1365
Hz 50
Make Remi
3.Gear Box
Type VF49/AHS
Code 67132
Ratio 1:14
Make Bonfliglioli
4.Guide Rollers
Qty. 20 Nos.
  • Utilities Verification
  • Rationale – To verify that all necessary utilities are correctly installed.
  • Procedure:
    • Confirm that utilities connections are configured as per specification and in compliance with local codes.
    • Record the results in the table below. Note any deviations or discrepancies.
  • Acceptance Criteria – All services and connections must be installed and documented.
  • Utilities Specification Results
Description Specified Observation Initial / Date

mm/dd/yy
Electrical connection To be provided
  • Conclusions / Comments:
  • Material of Construction Verification
    • Rationale – To verify that all assembly of Aluminium Strip Defoiler, has been manufactured as per the specification provided by the customer.
  • Test equipment – Moly testing unit (To identify 304 or 316 materials)
  • Procedure:
    • Put a drop of Molybdenum solution on the material to be tested.
    • Take battery & keep anode at one end of the material and cathode at Moly drop.
    • If the solution turns pink and stays for around one minute, then it is SS316 & if the solution turns pink and immediately vanishes, then it is SS304.
  • Acceptance Criteria:
    • All material of construction for the Aluminium Strip Defoiler,  shall meet the MOC provided in Design Qualification.
    • Material other than SS316 and SS304 are verified based on their material testing certificates provided by the Manufacturer.
  • Material of Construction verification Results
Description Specification Meets

Spec. (Yes/No)

 Verification Source Initials Date
Discharge Chute SS 316
  •  Conclusions / Comments:
  • Installation Qualification Tests Status
  • The table below lists the tests performed and related results.
Test Number

 

 Critical Feature

 

 Pass / Fail Deviation Found
Pass Fail Yes No
5.1 Documents & Drawings Verification
5.2 Verification of Technical Specification for In-House & Sub-contract / bought out items.
5.3 Utilities Verification
5.4 Material of Construction Verification
  • Data Analysis, Summary of IQ & Recommendations
  • AMENDMENT RECORD

S. No.

Item Name

Remarks

Signature & Date

  • Note: Any changes made in the system must be recorded in this sheet.