MAINTENANCE OF DEHUMIDIFIERS, BRY-AIR MAKE, MVB MODEL

OBJECTIVE                                               To lay down a procedure for Maintenance of Dehumidifier SCOPE This SOP is applicable to all Dehumidifiers. RESPONSIBILITY             Technical Supervisor / Engineer ACCOUNTABILITY                     Sr.Executive / Manager PROCEDURE Daily Maintenance Check and ensure no unusual noise form the Actuator motor, Process air & Reactivation motor. Ensure the motor should be free from dust Check and … Read more

SOP ON SOP (Standard Operating Procedures)

Preparation, Approval, Review and Control of Standard Operating Procedures Standard Operating Procedure (SOP) is a document where step by step instructions are cited to serve as support for methods or manners of fulfilling a function or functions reliably and consistently. Standard operating procedures will be present everywhere within your organization whether you are small or … Read more

MAINTENANCE OF SCREW CHILLER MAKE: YORK

OBJECTIVE                                               To lay down a procedure for the Maintenance of the Screw Chiller SCOPE This SOP is applicable to Screw Chillers. RESPONSIBILITY             Technical Supervisor / Engineer ACCOUNTABILITY                     Sr.Executive / Manager PROCEDURE Daily Maintenance  Check and ensure oil level as per the mark given on the … Read more

MAINTENANCE OF DISPENSING BOOTH

OBJECTIVE         To lay down a procedure for Maintenance of Dispensing booth SCOPE This SOP is applicable to Dispensing booth. RESPONSIBILITY Technical Supervisor / Engineer        ACCOUNTABILITY Sr.Executive / Manager                     PROCEDURE Quarterly Maintenance            Check and ensure the free rotation of the blower motor shaft. Check the full load current in all phases of the motor Re greases … Read more

Submission of new SOP and changes to existing SOP

OBJECTIVE :    To provide a system for initiating a new SOP and to update an existing SOP. RESPONSIBILITY : The Department Head/Section In charge shall ensure that all SOPs pertaining to their department are prepared/updated and routed for approval. Procedure :             Submission of new SOP :                 The request for a new SOP shall be initiated … Read more

MAINTENANCE OF FINISHED GOODS STORES AIR CONDITIONING SYSTEM MAKE: BLUE

OBJECTIVE            To lay down a procedure for Maintenance of Finished Goods Stores Air Conditioning system SCOPE This SOP is applicable to Finished Goods Stores Air Conditioning System, Model: ACU20B, Capacity: 18 Ton of Refrigeration. RESPONSIBILITY Technical Supervisor / Engineer        ACCOUNTABILITY Sr.Executive / Manager                     PROCEDURE Daily Maintenance Check and ensure that the difference between inlet and … Read more

MAINTENANCE OF SAMPLING BOOTH

OBJECTIVE          To lay down a procedure for Maintenance of Sampling booth  SCOPE This SOP is applicable to Sampling booth. RESPONSIBILITY Technical Supervisor / Engineer        ACCOUNTABILITY Sr.Executive / Manager                     PROCEDURE           . Quarterly Maintenance Check and ensure the free rotation of the blower motor shaft. Check the full load current in all phases … Read more

MAINTENANCE OF RAW WATER DISTRIBUTION SYSTEM

OBJECTIVE            To lay down a procedure for Maintenance of Raw Water Distribution System                 SCOPE This SOP is applicable for Raw Water Distribution System. RESPONSIBILITY Technical Supervisor / Engineer        ACCOUNTABILITY Sr.Executive / Manager                     PROCEDURE  Monthly Maintenance Check the motorized valves functioning of auto valves. Check free rotation of auto valve manually. Check and ensure no water … Read more

MAINTENANCE OF VENTILATION SYSTEMS (SUPPLY & EXHAUST)

OBJECTIVE            To lay down a procedure for Maintenance of Ventilation System SCOPE This SOP is applicable to Ventilation System (Supply & Exhaust). RESPONSIBILITY Technical Supervisor / Engineer        ACCOUNTABILITY Sr.Executive / Manager                     PROCEDURE Weekly Maintenance Check condition of the belt for wear, tear and damage and replace if damaged and  clean the area with cora cloth Ensure … Read more

MAINTENANCE OF DUST COLLECTION SYSTEM WHIRL WIND MAKE

OBJECTIVE                                               To lay down a procedure for Maintenance of Dust Collection system SCOPE This SOP is applicable to all Dust Collection system. RESPONSIBILITY             Technical Supervisor / Engineer ACCOUNTABILITY                     Sr.Executive / Manager PROCEDURE Weekly Maintenance  Check and ensure the belts are not loose or excessive tight. Ensure no air leakage from the rexine cloth connection from … Read more

MAINTENANCE OF CONDENSOR WATER PUMPS/ CHILLED WATER PUMPS, MAKE: BEACON

OBJECTIVE                                    To lay down a procedure for Maintenance of Condenser water Pumps/ Chilled Water Pumps SCOPE  This SOP is applicable to A/C plant Condenser/Chilled Water Pumps. RESPONSIBILITY  Technical Supervisor / Engineer                    ACCOUNTABILITY  Sr.Executive / Manager                                 PROCEDURE Daily Maintenance Clean the motor, pump, pipelines etc. externally with Cora cloth. Check any abnormal sound and overheating from … Read more

MAINTENANCE OF BOREWELL PUMP MAKE: KSB, MODEL: UMA-C150

OBJECTIVE            To lay down a procedure for Maintenance of Bore well Pump                   SCOPE This SOP is applicable to bore well Pump, Capacity: 34 m3/HR.         RESPONSIBILITY Technical Supervisor / Engineer        ACCOUNTABILITY Sr.Executive / Manager                     PROCEDURE Monthly Maintenance Clean the contactors with CTC / CRC. Ensure the pump load should be in between 7.5-10 Amps Ensure no … Read more

DISPOSAL OF DUST COLLECTED FROM DUST COLLECTION SYSTEM

OBJECTIVE            To lay down a procedure for Disposal of Dust collected from Dust Collection System. SCOPE This SOP is applicable to all Dust Collection Systems. RESPONSIBILITY Technical Supervisor / Engineer                    ACCOUNTABILITY Sr.Executive / Manager          PROCEDURE Frequency     Dust is removed system wise, once in a Month. Dust is removed during product change over cleaning Operation Stop … Read more

MAINTENANCE OF COOLING TOWER

MAINTENANCE OF COOLING TOWER OBJECTIVE                                               To lay down a procedure for Maintenance of Cooling Tower SCOPE This SOP is applicable to Cooling Tower. RESPONSIBILITY             Technical Supervisor / Engineer ACCOUNTABILITY                     Sr.Executive / Manager PROCEDURE Daily Maintenance Check for any vibration and abnormal noise from the Total unit. Check and ensure free rotation of Water Distributor. Blow … Read more

MAINTENANCE OF COMPRESSED AIR DISTRIBUTION

OBJECTIVE                                               To lay down a procedure for Maintenance of Compressed Air Distribution SCOPE This SOP is applicable to Compressed Air Distribution. RESPONSIBILITY             Technical Supervisor / Engineer ACCOUNTABILITY                     Sr.Executive / Manager PROCEDURE  Daily Maintenance Clean the filter bowl externally with dry Cora cloth Ensure no waste material should be lie on bottom of the trenches & … Read more

RAW MATERIAL COLD STORAGE

RAW MATERIAL COLD STORAGE Raw materials must be stored in controlled temperature environments to guarantee their durability and uphold the quality and safety of the final products. This blog explores the importance of cold storage for raw materials, the advantages it offers, and the essential factors that businesses should consider when implementing or enhancing their … Read more

CHILLED WATER

CHILLED WATER Chilled water systems have become a pioneering solution, transforming how we cool our buildings and industrial areas. Going beyond conventional air conditioning techniques, It presents a sustainable and economical option. we delve into the fundamentals of chilled water technology, its wide-ranging applications, and the environmental and financial advantages that accompany its implementation. Chilled … Read more

Process Validation: General Principles and Practices (January 2011)

Process Validation The concept of the product lifecycle connects the development of the product and the manufacturing process, the qualification of the commercial manufacturing process, and the maintenance of the process to ensure control during routine production. This guidance promotes scientific principles to support process improvement and innovation. This guidance applies to various categories of … Read more

Sanitization of Purified Water Generation and Distribution System

Purified Water Purified water is more than just a thirst-quenching beverage; it’s a cornerstone of health and well-being. In this blog, we explore the significance of purified water, the various purification methods, and why its consumption is essential for a healthy lifestyle. Purification Methods: Purified water undergoes processes that eliminate impurities and contaminants, ensuring it … Read more

AIR COMPRESSORS

AIR COMPRESSOR OBJECTIVE: To lay down a procedure for the Maintenance of the Air compressor SCOPE: This SOP applies to Air compressors. RESPONSIBILITY: Technical Supervisor / Engineer        ACCOUNTABILITY: Sr.Executive / Manager                     PROCEDURE Daily Maintenance Check and ensure the oil level is as per the mark given on the view glass. Clean the outer surface of … Read more