TEMPLATE FOR INSTALLATION QUALIFICATION PROTOCOL
TABLE OF CONTENT
Purpose
Scope
Responsibilities
Procedure
Installation Qualification tests
Documents & Drawings Verification
Verification of Technical Specification for In-House & sub-components / Bought out items
Utilities Verification
Material of Construction Verification
Installation Qualification Tests Status
Data Analysis, Summary of IQ & Recommendations
Amendment Record
Conclusion
PURPOSE
To describe the Installation Qualification procedure to be used during qualification of Name of Equipment machine to define the Specification of the system in order to
Ensure that the equipment meets the specification as per Design Qualification (Doc Number).
Aid verification of the installation as per equipment general arrangement drawing
Ensure that the system installation meets acceptance criteria
Ensure that the equipments will be installed in accordance with current Good manufacturing Practices ( cGMP)
SCOPE
This procedure applies to the installation qualification of Name of Equipment to be installed at Pharmaceutical Company Name with Location.
RESPONSIBILITIES
It is the responsibility of the manufacturer to prepare the installation qualification protocol as per Design Qualification
It is the responsibility of the client to check and approve the installation qualification protocol.
It is the responsibility of the manufacturer to perform all the specifications verification checks and tests with respect to installation qualification and compiling data in co-ordination with client.
PROCEDURE
The following requirement / practices apply to Name of Equipment, Installation Qualification activities:
Verify that systems are installed in accordance with approved engineering drawings and documents, which shall include the following
General arrangement drawing.
Installation specification; and
Equipment manuals
Verify that the equipment and instrumentation are clearly described as per vendor, model, capacity, materials of construction and any critical criteria.
Verify that major components are tagged or labelled with a unique ID number.
INSTALLATION QUALIFICATION TESTS
The table below lists the tests to be performed as part of the Installation Qualification phase.
CRITICAL FEATURE
Documents & Drawings Verification
Verification of Technical Specification for In-House & sub-components / bought out items
Utilities Verification
Material of construction verification
Documents & Drawings Verification
Rationale –
To verify that the documentation provides complete and correct technical references and permits servicing of the units.
Test equipment –
None Required.
Procedure –
Verify that the required documents and drawings listed in the table 5.1.5 is available.
Review the documents and drawings for completeness and exactness with the installed units.
Attach the copies of the drawings or reference the location from where they can be easily retrieved.
Any items in the installation, which are not conforming to the corresponding drawings, must be commented on in the appropriate space. List the non-conformances and the reasons for them in an attachment if necessary.
Acceptance Criteria –
The documents must be accurate and complete.
The drawing information must correspond to the physical installation.
Documentation Verification Results.
Installation, Operation and Maintenance Manual
General arrangement drawing
Conclusions / Comments:
Verification of Technical Specification for In-House & sub-components / Bought out items
Purpose
To verify that each major component of the Name of Equipment, is present and identified.
Test Equipment
None Required
Procedure
Confirm that identification name plates have been applied to the units and that these indicate the following (where applicable).
Type
Identification (Tag)
Manufacturer
Model Number
Confirm that the various components of Name of Equipment, is present and tagged as per specifications and drawings, in the proper number and configuration.
Note any deviations or discrepancies and recommend follow up action if required.
Acceptance Criteria
All units and parts specified in design qualification and on latest revision of drawings must be present, documented and tagged.
Components Result (The rows shall be increased/ decreased as per requirement.)
Utilities Verification
Rationale –
To verify that all necessary utilities are correctly installed.
Procedure –
Confirm that utilities connections are configured as per specification and in compliance with local codes.
Record the results in the table below. Note any deviations or discrepancies.
Acceptance Criteria
All services and connections must be installed and documented.
Utilities Specification Results (The rows shall be increased/ decreased as per requirement.)
Material of Construction Verification
Rationale –
To verify that all assembly of Name of Equipment, has been manufactured as per the specification provided by the customer.
Test equipment –
Moly testing unit (To identify 304 or 316 materials)
Procedure –
Put a drop of Molybdenum solution on the material to be tested.
Take battery & keep anode at one end of the material and cathode at Moly drop.
If the solution turns pink and stays for around one minute, then it is SS316 & if the solution turns pink and immediately vanishes, then it is SS304.
Acceptance Criteria
All material of construction for the Name of Equipment, shall meet the MOC provided in Design Qualification.
Material other than SS316 and SS304 are verified based on their material testing certificates provided by the Manufacturer.
Material of Construction verification Results (The rows shall be increased/ decreased as per )
Installation Qualification Tests Status
The table below lists the tests performed and related results.
Critical Feature
Documents & Drawings Verification
Verification of Technical Specification for In-House & Sub-contract / bought out items.
Utilities Verification
Material of Construction Verification
Data Analysis, Summary of IQ & Recommendations
AMENDMENT RECORD
Note: Any changes made in the system must be recorded in this sheet.
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